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  • Concept category
    Shaping a circular industrial ecosystem and supporting life-cycle thinking
  • Basic information
    BIORAGO
    BIORAGO, the biomaterial based on borage waste.
    BIORAGO is a borage bioplastic that serves as an alternative to fossil-based plastics used in single-use applications.

    Design and manufacture of a biomaterial composed of waste from the agri-food industry. Specifically, this project aims to revalue the waste from the borage cleaning process. After testing the properties of the material and verifying its behavior, a bag was manufactured by laser cutting a sheet of this bioplastic.
    Regional
    Spain
    Mas de las Matas, Aguaviva, Zaragoza.
    It addresses urban-rural linkages
    It refers to other types of transformations (soft investment)
    No
    No
    As an individual
    Yes
    Social Media
  • Description of the concept
    BIORAGO is a borage bioplastic that serves as an alternative to petroleum-derived plastics used in single-use applications.

    Design and manufacture of a biomaterial composed of waste from the agri-food industry. Specifically, this project aims to revalue the waste from the borage cleaning process. After testing the properties of the material and verifying its behavior, a bag was manufactured by laser cutting a sheet of this bioplastic. One of the objectives of this project is to raise awareness and motivate people to revalue the food waste that is generated daily.

    More than 70% of single-use plastic ends up in the environment. One of the clearest examples of a single-use application is in the packaging of food products. Their life cycle is very short, since once their use is finished they are discarded. This project arises from the need to explore sustainable alternatives that bring us closer to the concept of circular economy from the perspective of materials and their applications. Specifically, it is intended to revalue the waste generated in the borage cleaning process. These borage residues are the main component of BIORAGO, a bioplastic that serves as an alternative to fossil-based plastics in single-use applications. The preparation process is very simple, since it is similar to cooking a recipe. To integrate the borage, it must be allowed to dry and then crushed. The other components of BIORAGO are also of plant origin, which makes this material compostable. After the mixture has dried, what is obtained is a biofilm with a behavior similar to that of the plastics used in packaging. This is why the design and manufacture of a BIORAGO bag is considered. For the manufacture of the bag, a BIORAGO sheet has been used, which has subsequently been cut and engraved using laser technology. The design is inspired by the mesh bags generally used to transport fruits. Thus obtaining a sustainable product that fulfills the function of transporting food.
    Biomaterials
    Circular Economy
    Bioplastics
    Agri-food industry
    Manufacturing
    The main objective was to develop a biomaterial that would revalue the food waste generated in homes. The approach of the project is circular, since once the life cycle of the bag is over, it can be composted in the field. Thanks to this concept and by disseminating it in local newspapers and television programs, more people have been reached and made aware of the need to seek sustainable alternatives. In this project, borage has been used as the main element of the biomaterial since it is a very typical food of the area, which is an example of saving transportation costs and promoting local trade, as well as an exaltation of a typical product. of Aragon and its culture. The manufacturing methods used are sustainable, since the waste generated in the laser cut can be composted or used again as part of the bioplastic recipe.
    Regarding the aesthetics of the product, the simplicity of classic designs has been sought, such as the mesh bag used to transport fruit. Thus, values ​​belonging to agriculture and traditional purchase continue to be reinforced. The design of the cuts was carried out using a parametric model that allows to vary the dimensions, location and quantity of cuts that are going to be made to the sheet, so it is a model capable of being configured according to the properties of the products that are going to be carried in the bag. Specifically, the final design was designed to be able to transport borage and thus reinforce the idea of ​​a circular economy. Gracias al grabado láser se pueden indicar las características del producto transportado o de la bolsa sin necesidad de usar adhesivos o elementos extras.
    The biomaterial manufacturing process is very similar to cooking a recipe, so the vast majority of people can do it at home. Being composed of agricultural residues, no expense is required in terms of raw material. The design of the bag allows it to be easy to use, offering a good grip on the handles and comfort when transporting products. The recycling process is simple so that everyone can do it, it is only necessary to deposit it on the ground to compost it.
    The revaluation of waste represents an improvement in terms of the way of disposing of the waste that exists today. People can produce their own biomaterials at home to produce their own products. This supposes a use of the available resources, without generating more spending or consumption.
    The town's farmers offered to store and contribute the waste they generated in the borage cleaning process. The commitment on the part of the agricultural cooperative to be able to use the waste they generate represents a very large source of material with which to generate a large amount of biomaterial. The local media echoed the project and disseminated it both in the written press and on television programs. This dissemination is very beneficial for the project, since one of its main objectives is to raise awareness among the population about the amount of waste generated in homes and to make them reflect on the sustainable alternatives that can be developed with it. On the other hand, there have been people interested in training on biomaterials, so workshops could be offered on the creation of biomaterials or even offer kits so that people can learn from their own homes.
    First, the problem of single-use plastic containers was detected, later creativity techniques were used to address the problem and see what solutions could be proposed. Next, the product to be developed was conceptualized and the manufacturing techniques to be used were specified. All this is part of product design and development methodologies, applying creativity and conceptualization techniques, as well as the use of CAD and parametric modeling programs, to later prototype that product by 3D printing and finally manufacture it by laser cutting.
    Currently, the bags that are used to transport the purchase are usually made of plastic of fossil origin, the concept presented proposes a sustainable alternative to single-use plastic containers, since the bag manufactured is composed of a biomaterial of vegetable origin and that at the end of the life cycle of the product it can be composted. Its aesthetic is also different from current bags, returning to a vintage design reminiscent of classic mesh bags.
    The process of preparing the material is very simple, anyone can do it in their kitchen at home. The project aims to motivate people to explore with the food waste that is generated at home, so you can play at making a biomaterial with whatever waste it is, it is not necessary that it be borage. For example, biomaterials could be made with typical waste from local areas, such as mussel shells in coastal areas. It is not necessary to have specific machines to manufacture the bag, manufacturing by laser cutting can be replaced by manual production, despite being more expensive and less precise, a similar result could probably be achieved.
    This project focuses on proposing sustainable alternatives through the development of biomaterials based on local waste. If people from different locations empathize with the project and dare to generate their own biomaterials with which to make products, this would mean a new way of tackling the problem of food waste. In addition, single-use plastic containers could be replaced, which are very harmful since more than 70% of single-use plastic ends up in the environment.
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